ByBend Star 120: A Deep Dive into the Newest Bystronic Press Brake
Bystronic’s ByBend Star 120 is called a “compact bending miracle” for good reason.
The recently-released Bystronic ByBend Star 120 Press Brake is a game-changing, innovative metal forming machine. Bystronic set out to raise the bar when adding this press brake to their compact bending series (currently consisting of the ByBend Star 40 and 80) and succeeded with the ByBend Star 120.
Bystronic released a new crowning system designed specifically for this machine. The ByBend Star 120 also comes with an innovative 6 axis back gauge system and servo-driven hydraulic system. The latter is hydraulic because that is the most efficient way to transfer electricity into force. The new systems and design of the ByBend Star 120 translate into a list of benefits that begin with set-up and extend through the bending process.
Reduced Set Up Time & (Almost) Immediate Bending
The ByBend Star 120 is equipped with standard features that save time, make set-up more efficient, and ensure an accurate bend every time. The BySoft Control Bend Software reduces set-up time by automatically setting an ideal bending sequence and recommending appropriate tools. The FastBend Plus function further reduces wasted set-up processes by eliminating time-consuming bending angle measurements. The result is almost-immediate bending, more time spent bending, and a huge boost in productivity.
Faster, Accurate Bending
During operation, the ByBend Star 120 boosts productivity with faster, accurate bending from the first to last part. With a max tonnage of 120 tons, this machine is powerful enough to bend small to medium-sized parts and capable of bending “almost anything.” As Bystronic states, “The ByBend Star 120 is right for applications that are too big for a “small” machine and too small for a “big” machine.”
The optional LAMS feature (Laser Angle Measuring System) ensures quality control with automatic angle measurements and spring back compensation. This system is especially suited for accurately bending the wide range of materials in higher tensile strength classes that the ByBend Star 120 is designed to form.
Bystronic has also included a state-of-the-art mechanical crowning system that reacts to variations in the material. Using pivot points and beams, the crowning system delivers precise bending throughout the length of the part every time. It does this without hydraulic or electronic components, delivering “active crowning with no active parts.”
The ByBend Star 120 comes with fast REM speeds and back gauge system. This machine boasts short cycle times, which results in minimal bending costs and max productivity. It can operate quickly and safely, and comes equipped with the upgraded FastBend safety system to protect the operator without hindering productivity. The ByBend Star 120 also operates with a reduced noise level to safeguard the operator. When not bending, the machine goes into power-saving mode.
Energy & Space Saving
Bystronic has long been an industry leader in sustainability and reducing energy costs, and their newest press brake proves it. This metal forming machine uses 30% less energy while bending 20% faster. In fact, the ByBend Star uses 10x less energy to bend than it does to make a cup of coffee, while still delivering the fastest speeds and efficient operation.
The ByBend Star 120 delivers big benefits while only occupying a small footprint. The machine follows the By Bend Star 40’s and 80’s lead with modest dimensions and maximum capabilities: 2.6 meters machine length, 1.9 meters wide, and 2.85 meters high, while offering a max bending length of 80.71 inches, open height of 24.02 inches, and standard stroke of 11.81 inches.
Conclusion
The ByBend Star 120 is the next step forward in metal forming. It comes with a variety of advanced systems and capabilities that make it compatible with bending automation and with almost any manufacturer’s needs.
The long list of benefits doesn’t end there. The ByBend Star 120 is also quiet and safe. This compact machine boosts productivity, maximizes efficiency, and lowers operational costs---all while occupying a small footprint. The lengthy list of benefits makes it clear why the ByBend Star 120 is called the “compact bending miracle.”